by raidinator » Wed Feb 10, 2010 8:15 pm
When the piston his attached to the connecting rod a wrist pin must be pressed through the one side of the piston through the end of the connecting rod and through the other side of the piston. I being new to cars at the time, bought a cheap press and a 15mm socket and had a buddy get a custom piece made and pressed the pin through the rod and piston. they were a bit stiff at first but the became more movable as i worked them and ultimately installed them, a few thousand miles later there is a softball size hole in the block and my crankshaft is so trashed it caused my machinist to laugh.
so i talked to my machinist (and engine oracle) he explained that the end of the rod must be headed, once it is the pin will slide in with no resistance, however if it is heated too much it won't be strong enough. presently he directs me to a machine hooked hooked into the torch tanks, i told him what i had done the first time and he explained that as you cold press the pin through the resistance scuffs the pin, on the far side of the piston it creates resistance that will "spit out bearin's all day long". He showed me some honda pistons and showed me that it took some focus to actually make the rod stand straight up with the piston sitting on the table. he also explained that he had done the same thing to a camaro early on in his career.
Cold pressing is a mistake often made by new mechanics and a short cut taken by people who are rebuilding and engine to sell a car. If your truck had the engine rebuilt by an amateur, or by someone who thought they could cut corners the cold pressing process could be frying a bearing and creating more resistance than there should be. a test would be to drop the crank and wiggle each rod if they don't move extremely easy then something is really wrong.
also before the engine really died it wouldn't tach past 4 grand or so, if that is true of your motor it is time for a rebuild
good luck man
Greg
Continuing the endless quest to build my 2.6 liter adventure machine