Results 1 to 18 of 18

Thread: EGR system

  1. #1

    Array
    Status
    Offline
    Join Date
    05-09-2013
    Posts
    43
    Location

    Hanford, CA
    Vehicle

    1989 Mitsubishi Mighty Max
    Engine

    G63B

    EGR system

    i have a 1989 mighty max... has anyone ever changed the thermo valve, it might have another name but in the book its called thermo valve (Cali models) if so where can i find it? or at least know the real name.

  2. #2

    Array
    Status
    Offline
    Join Date
    10-08-2012
    Posts
    371
    Location

    Cali
    Vehicle

    1988 Dodge Ram 50
    Engine

    G63B
    posted in da wrong section.. but to answer ur question, I got both of mine from a local pick'n'pull. both are on da intake manifold...one is close to firewall (small w/ 2 vacuum lines connected to it) and da other is under manifold below thermostat housing (bigger w/ 4 vacuum lines attached).

    see pic attached (red paint marks my old ones, da other ones are from pick'n'pull)
    Attached Images

  3. #3

    Array
    Status
    Offline
    Join Date
    05-09-2013
    Posts
    43
    Location

    Hanford, CA
    Vehicle

    1989 Mitsubishi Mighty Max
    Engine

    G63B
    Yeah in still new to this and I notice it was the wrong section 10 mins later... Anywho do I have to get them from a pick n' pull? Or can I just get brand new ones??

  4. #4



    Array
    Status
    Offline
    Join Date
    03-26-2011
    Posts
    1,507
    Location

    Vacaville, CA
    Vehicle

    1989 Mitsubishi Mighty Max
    Engine

    4G63-T
    Thread moved. I could never find those at the local auto parts stores but maybe Mitsubishi still has them? I ended up getting mine from pick-n-pull also.
    Josh
    09 BMW 335i E92 Twin turbo
    89 Macrocab 4g63 Turbo swapped & Bagged: Build Thread

  5. #5

    Array
    Status
    Offline
    Join Date
    05-09-2013
    Posts
    43
    Location

    Hanford, CA
    Vehicle

    1989 Mitsubishi Mighty Max
    Engine

    G63B
    Quote Originally Posted by DroppedMitsu View Post
    Thread moved. I could never find those at the local auto parts stores but maybe Mitsubishi still has them? I ended up getting mine from pick-n-pull also.
    Would these thermal valve cause my truck to hesitate? Or would that be my ERG?

  6. #6

    Array
    Status
    Offline
    Join Date
    03-25-2018
    Posts
    9
    Location

    Statesboro, Georgia
    Vehicle

    1989 Dodge Ram 50
    Engine

    G63B
    Quote Originally Posted by flbadrian View Post
    Would these thermal valve cause my truck to hesitate? Or would that be my ERG?
    I'd like to know the answer to that one too !

  7. #7

    Array
    Status
    Offline
    Join Date
    06-15-2014
    Posts
    6,059
    Location

    Adelaide, South Australia
    Vehicle

    1985 Mitsubishi L200
    Engine

    G63B
    Quote Originally Posted by Statesboro Blues View Post
    I'd like to know the answer to that one too !
    Could be a number of things but the thermal vacuum switch shouldn't be on the list. A bad accelerator enrichment pump on the carb, a bad vac advance on the distributor, clogged jets, engine tune, a bad coil, spark plugs out of spec (or any of the wear and tear components of the ignition system), gummed up EGR valve on the carb, accelerator cable not adjusted properly... plenty of places to start looking.

  8. #8

    Array
    Status
    Offline
    Join Date
    03-25-2018
    Posts
    9
    Location

    Statesboro, Georgia
    Vehicle

    1989 Dodge Ram 50
    Engine

    G63B
    IMG_0201.jpg well here's what mine looks like, lucky I live in an area where we don't have emission testing BS to worry with. I just capped and plugged all those lines to it and kept on going down the road. I love it where I live, we can drag an old jalopy back to the house on a chain nobody even bats an eye here !

  9. #9

    Array
    Status
    Offline
    Join Date
    10-18-2020
    Posts
    8
    Location

    Auburn, WA
    Vehicle

    1990 Mitsubishi Mighty Max
    Engine

    4G64
    Hello, curious if someone could help me point out where the EGR temperature sensor is located or the general area? I have a code 43 and the EGR temperature sensor is about the only thing I haven’t replaced yet. 1990 Mighty Max 2.4 automatic here. Thank you!

  10. #10

    Array
    Status
    Offline
    Join Date
    07-23-2018
    Posts
    460
    Location

    Seattle, WA
    Vehicle

    1988 Dodge Power Ram 50
    Engine

    G54B
    Quote Originally Posted by MightyMaxSam View Post
    Hello, curious if someone could help me point out where the EGR temperature sensor is located or the general area? I have a code 43 and the EGR temperature sensor is about the only thing I haven’t replaced yet. 1990 Mighty Max 2.4 automatic here. Thank you!
    My 1991 factory manual shows the EGR temp sensor threads into the EGR valve. This web page shows it applies to the 1990 model year, too.
    https://www.mitsubishipartswarehouse...em--egr-system
    However, it looks like the sensor was only on California vehicles. If your truck isn't from CA, it may not have one.
    Last edited by FMS88; 05-26-2024 at 09:14 PM.

  11. #11

    Array
    Status
    Offline
    Join Date
    10-18-2020
    Posts
    8
    Location

    Auburn, WA
    Vehicle

    1990 Mitsubishi Mighty Max
    Engine

    4G64
    Thanks so much and I now see what you mean. My truck doesn’t have one nor a connector for it but I’ve since encountered one at a pick n pull that has one so I know what it looks like. I keep getting a code 43 for things relating to EGR, I’ve replaced the EGR valve, the solenoid and pcv valve but I can’t shake this code 43 - at least that’s what I’m interpreting the voltometer reading as. I will probably scope out the valve control vacuum next.


  12. #12

    Array
    Status
    Offline
    Join Date
    10-18-2020
    Posts
    8
    Location

    Auburn, WA
    Vehicle

    1990 Mitsubishi Mighty Max
    Engine

    4G64
    Are one of these the EGR vacuum solenoid?


  13. #13

    Array
    Status
    Offline
    Join Date
    10-18-2020
    Posts
    8
    Location

    Auburn, WA
    Vehicle

    1990 Mitsubishi Mighty Max
    Engine

    4G64
    Sorry not sure why my picture wasn’t included, I’ll try reposting from a desktop. I’ve since figured out where the EGR vacuum control solenoid is and determined it’s bad. The Mitsubishi part number MD136198 Is discontinued and when googling for Mitsubishi mighty max/Dodge Ram 50 EGR vacuum control solenoid I get nothing. So after taking off the EGR vacuum solenoid which is on a bracket screwed to the frame (there’s actually two parts on the bracket) I looked on the back and found these two part numbers K5T47172 and K5T43983. When I search the internet for those, I get matches on eBay for Mitsubishi 3000gt and Galant/Diamante. The eBay pictures of the parts looks exactly the same as what I’m looking for. Most likely a case of a cross compatible part that isn’t really documented. Since that’s the only place I can find them, I went ahead and ordered these two and will try my luck, crossing fingers it clears out my code 43.

  14. #14

    Array
    Status
    Offline
    Join Date
    07-23-2018
    Posts
    460
    Location

    Seattle, WA
    Vehicle

    1988 Dodge Power Ram 50
    Engine

    G54B
    Nice work on finding the issue. Hopefully the new solenoid will be the end of your Code 43 woes.

  15. #15

    Array
    Status
    Offline
    Join Date
    10-18-2020
    Posts
    8
    Location

    Auburn, WA
    Vehicle

    1990 Mitsubishi Mighty Max
    Engine

    4G64
    Thanks will definitely keep this thread updated either way. The solenoids are coming from China so will be a few weeks.

  16. #16

    Array
    Status
    Offline
    Join Date
    10-18-2020
    Posts
    8
    Location

    Auburn, WA
    Vehicle

    1990 Mitsubishi Mighty Max
    Engine

    4G64
    Got my EGR solenoids from eBay, also with the help of my mobile mechanic we realized one of my vacuum lines was crossed so I fixed that. I reset the codes and it hasn’t returned yet. I’m cautiously optimistic but I will celebrate more once I get several drive cycles in to confirm my EGR code is permanently gone for now.

  17. #17

    Array
    Status
    Offline
    Join Date
    07-23-2018
    Posts
    460
    Location

    Seattle, WA
    Vehicle

    1988 Dodge Power Ram 50
    Engine

    G54B
    Thanks for the update. Fingers crossed that the latest repairs resolve the issue.

  18. #18

    Array
    Status
    Offline
    Join Date
    03-05-2023
    Posts
    100
    Location

    North Dakota
    Vehicle

    1986 Mitsubishi Mighty Max
    Engine

    G54B
    What about crossing me, FSM88??

Tags for this Thread

Bookmarks

Bookmarks

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •